The great original cost, and the heavy expense of keeping the engines used on the railway in repair, have pressed severely on the resources of the undertaking. One of the best [Pg360] constructed of the later engines costs originally 1500l. and sometimes more. The original cost, however, is far from being the principal source of expense: the wear and tear of these machines, and the occasional fracture of those parts on which the greatest strain has been laid, have greatly exceeded what the directors had anticipated. Although this source of expense must be in part attributed to the engines not having yet attained that state of perfection, in the proportion and adjustment of their parts, of which they are susceptible, and to which experience alone can lead, yet there are some obvious defects which demand attention.
The heads of the boilers are flat, and formed of iron, similar to the material of the boilers themselves. The tubes which traverse the boiler were, until recently, copper, and so inserted into the flat head or end as to be water-tight. When the boiler was heated, the tubes were found to expand in a greater degree than the other parts of the boiler; which frequently caused them either to be loosened at the extremities, so as to cause leakage, or to bend from want of room for expansion. The necessity of removing and refastening the tubes caused, therefore, a constant expense.
It will be recollected that the fire-place is situated at one end of the boiler, immediately below the mouths of the tubes: a powerful draft of air, passing through the fire, carries with it ashes and cinders, which are driven violently through the tubes, and especially the lower ones, situated near the fuel. These tubes are, by this means, subject to rapid wear, the cinders continually acting upon their interior surface. After a short time it becomes necessary to replace single tubes, according as they are found to be worn, by new ones; and it not unfrequently happens, when this is neglected, that tubes burst. After a certain length of time the engines require new tubing. This wear of the tubes might possibly be avoided by constructing the fire-place in a lower position, so as to be more removed from their mouths; or, still more effectually, by interposing a casing of metal, which might be filled with water, between the fire-place and those tubes which are the most exposed to the cinders and ashes. The unequal expansion of the tubes [Pg361] and boilers appears to be an incurable defect, if the present form of the engine be retained. If the fire-place and chimney could be placed at the same end of the boiler, so that the tubes might be recurved, the unequal expansion would then produce no injurious effect; but it would be difficult to clean the tubes, if they were exposed, as they are at present, to the cinders. The next source of expense arises from the wear of the boiler-heads, which are exposed to the action of the fire.
A considerable improvement was subsequently introduced into the method of tubing, by substituting brass for copper tubes. I am not aware that the cause of this improvement has been discovered; but it is certain, whatever be the cause, that brass tubes are subject to considerably slower wear than copper ones.